Solid Wood Panels for Construction – A New Solution for Green Prefabrication Comes to the US

By Harry Knoll

The wood is sustainably harvested, laminated into strong solid wood cross laminated timber panels and used in buildings throughout Europe. The first two U.S. projects are in New York and South Carolina. New York-based HolzBuild, Inc. is working with American architects to integrate the material (called BBS panels) into their designs and imports the panels to the job site.

PRE-FAB HOUSE BUILT WITH BBS PANELS
Solid wood panels for construction a new solution for green prefabrication comes to the us1
OCEAN FRONT HOUSE IN LONG BEACH, NY
Solid wood panels for construction a new solution for green prefabrication comes to the us2
This modern home near Graz, Austria
was built using BBS structural solid wood panels. The structural shell made with BBS panels was assembled in 2 ½ days (video). It’s a super low energy house using 0.5 gal. per 10sf per year.
HOUSE ON HILTON HEAD ISLAND, SC
Solid wood panels for construction a new solution for green prefabrication comes to the us3
This beach house in Long Beach, NY is now near completion. The main function of the structural panels in this project was to create a wide span, maximizing the indoor height, for an unobstructed ocean view. The underside of the roof and floor panels are in Douglas and exposed in part of the house.

 

HOUSE ON HILTON HEAD ISLAND, SC
Solid wood panels for construction a new solution for green prefabrication comes to the us4
A modern beach house on Hilton Head Island, SC just started construction. The architect decided to use the BBS panels as floor and roof slabs because they are more efficient and lighter than concrete. The panels are custom CNC-cut to allow for mechanical/structural details with a high degree of precision. The panels are CNC-cut directly from the input of a 3D file.

 

INSTALLATION OF BBS PANELS, HILTON HEAD ISLAND, SC
Solid wood panels for construction a new solution for green prefabrication comes to the us5
ROUND CUTS, HILTON HEAD ISLAND, SC

A Different Way of Designing and Building

SIMPLE
The panels can be exposed inside, outside and both in warmer climates. The exposed layers can be in Spruce, Larch, Douglas or Arolla Pine. Envelopes, ceilings and interiors can be designed in very simple sections, allowing for easier insulation installation.

EFFICIENT
The panels are cut exactly to the project specifications by automated CNC machines, directly from the input of a 3D file. The panels can be quickly assembled with a crane. The average installation time per panel is 20 minutes. The average lead time is 10 weeks (from approval of shop drawings to on-site delivery).

SAFE
The solid wood panels have been tested in Europe and determined to be safe in case of an earthquake (link). After the devastating 2009 earthquake in L’Aquila, Italy, the Italian government has chosen the BBS panels as the structural material to rebuild office buildings and apartments in L’Aquila.

A solid core panel burns at a predictable burning rate (0.72mm per minute) and can be safer than other building types like hollow core structures which tend to experience a sudden failure in case of fire.

COMFORTABLE
Solid wood panels, like our skin, breath in and out. This allows room moisture to be absorbed for a comfortable and balanced room air condition. It’s an open diffusion system. Swiss stone pine wood (Pinus Cembra) relaxing and healthy capabilities on the human body. What is amazing is the reduction in the heart rate.

GREEN
Due to the CO2 storage effect of wood, a building made of sustainably harvested wood can act as a CO2 sink.

With their heat storage capacity, walls, roofs and ceilings are capable of providing thermal mass benefit. A warmer envelope guarantees a comfortable space at a lower air temperature with the double benefit of better indoor air quality and lower heating costs.

Solid wood panels for construction a new solution for green prefabrication comes to the us6
THE BBS STRUCTURAL SOLID WOOD PANEL
To learn more about the BBS structural solid wood panel and to see images from other projects, log onto www.holzbuild.com (supply) and www.treeli.com (design).
mas kovach mhpronews shopping with soheyla .jp

Get our ‘read-hot’ industry-leading 

get our ‘read-hot’ industry-leading emailed headline news updates

Scroll to Top